Materials Engineer

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SR. MATERIALS ENGINEER, BLADES AND VANES FOUNDRY

SpaceX continues to revolutionize the launch industry by combining advanced technological developments with pragmatic and lean manufacturing. This is especially important for the future of rapid and high-volume Starship flight, where power generation is crucial. As a member of the Materials Engineering team, you will own solving complex materials challenges in a rapidly innovating environment. You will interact closely with foundry engineering and operations teams, and have direct impact on producing Ni-superalloy castings for power generation, ultimately ushering in the next era of revolutionary spaceflight.   

RESPONSIBILITIES:  

Conduct applied research on single crystal (SX), directionally solidified (DS), and equiaxed (EQ) cast components for gas turbines, focusing on the relationship between casting processes, material properties, and component performance. 

• Investigate casting processes and process parameters to improve material quality, reliability, and manufacturability. These processes include core manufacturing, wax pattern manufacturing, shelling, solidification, core leaching, heat treat, HIP, machining, and coating methods
• Design and conduct experiments to evaluate casting processes, identify defects, and assess potential process improvements
• Analyze cast component failures arising during manufacturing or service, collaborating with design and process engineers to investigate underlying causes
• Conduct root cause investigations using fractography, metallography, and materials characterization techniques
• Evaluate material selection, material forms, tooling approaches, and material and process specifications to inform component design
• Develop and execute experimental test plans to characterize material properties and evaluate the performance of castings and foundry processes
• Collaborate with engineering teams, technicians, and external technical partners to exchange research findings and evaluate their practical application
• Document experimental methods, analyze results, and present recommendations to improve component performance, efficiency, durability, and manufacturability

BASIC QUALIFICATIONS:   

• Bachelor’s degree in material science, materials engineering, weld engineering, metallurgical engineering, or other engineering discipline   
• 5+ years of professional experience working in metal casting technologies