Materials and Process Engineer

ABOUT ROCKET LAB

Rocket Lab is an end-to-end space company delivering responsive launch services, complete spacecraft design and manufacturing, payloads, satellite components, and more – all with the goal of opening access to space. The rockets and satellites we build and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations.  

Our Electron rocket has become the second most frequently launched U.S. rocket annually and has delivered more than 230 satellites to orbit, all while we work to develop Neutron, our upcoming medium-lift, reusable launch vehicle for larger constellation deployment. Our Space Systems business designs and builds our extensive line of satellites, payloads, and their components, including spacecraft that have been selected to support NASA missions to the Moon and Mars and components used on the James Webb Space Telescope. 

NEUTRON

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost-effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. If you’re interested in joining a high performing team, pushing the boundaries with a clean sheet development of re-usable liquid launch vehicle, this is your opportunity!

MATERIALS AND PROCESS ENGINEER I

Based out of Rocket Lab's headquarters in Long Beach, CA the Materials and Process Engineer I will own the development, qualification, implementation, and continuous improvement of existing and new testing methods to support materials characterization and qualification efforts for Neutron and the Archimedes engine. You will support Design, Manufacturing, and Production Teams to properly test and qualify materials and manufacturing processes for Neutron and the Archimedes engine.

WHAT YOU’LL GET TO DO:

• Rapidly learn and become the subject matter expert on new or unfamiliar test equipment and systems using first principles understanding
• Develop, qualify, and document new or improved test processes, design/manufacture fixtures, create work instructions and training materials, train technicians, and successfully transition processes from development into routine production lab operations
• Own and develop test coupon geometries for in-house materials testing
• Drive process improvement initiatives aimed at increasing the speed or repeatability and reliability of current test methods
• Serve as the technical trainer and mentor to lab technicians, teaching the fundamental scientific principles behind test methods and best practices for execution
• Perform root cause investigations on materials and components using laboratory methods and equipment to determine failure modes and root causes, and draw accurate conclusions regarding material behavior, failure mechanisms, and recommendations for material selection and design improvements
• Collaborate with multi-disciplinary teams (design, manufacturing, quality) to understand testing requirements and deliver high-value, actionable data in support of the Neutron Program
• Develop and implement engineering controls, calibration procedures, and quality systems to ensure consistent, accurate, and traceable data output from all lab areas
• Support qualification testing of conventional and new materials and processes
• Perform and support metallographic and mechanical testing for material characterization
• Present data and findings to a multi-disciplinary audience that may include senior leadership

YOU’LL BRING THESE QUALIFICATIONS AS A MATERIALS AND PROCESS ENGINEER I:

• Bachelor’s degree in engineering (Materials, Aerospace, Manufacturing or similar)
• 1+ years of professional experience working in a materials testing or characterization laboratory with an emphasis in metal additive manufacturing
• Hands-on experience with at least one of the following areas: mechanical testing, metallography, or advanced materials characterization techniques

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:

• Master’s degree in engineering (Materials, Aerospace, Manufacturing or similar)
• Strong understanding of materials testing standards (ASTM, ISO, etc.) and statistical methods for data analysis
• Demonstrated ability to perform root cause analysis on test data, equipment issues, or process deviations
• Experience training or mentoring lab technicians or specialists
• Hands-on experience with equipment such as tensile/compression/fatigue testers/ Optical and electron microscopes
• Experience developing, qualifying, and documenting new laboratory test methods or processes
• Knowledge of aerospace metals including Nickel/Copper/Titanium/Iron/Aluminum based alloys
• Familiarity with reading and interpreting blueprints, machine drawings, 2-D drawings, CAD drawings and material callouts and/or material processing note
• Strong technical skills in a fast-paced environment
• Ability to travel and be willing to work off sight as needed for assignments

This position may require prolonged periods of sitting, standing, walking, computer work, and occasional exposure to moderate levels of noise, dust, and fumes in production areas.

Level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one component of our total rewards package at Rocket Lab.  Employees may also receive company equity and access to a robust benefits package including: top tier medical HMO, PPO & a 100% company-sponsored medical HSA plan option, dental and vision coverage, 3 weeks paid vacation and 5 days sick leave per year, 11 paid holidays per year, flexible spending and dependent care savings accounts, paid parental leave, disability insurance, life insurance, and access to a 401(k) retirement plan with company match. Other perks include: Discounted employee stock purchase program, subsidized EV charging stations, onsite gym, food and drinks, and other discounts.

Eligibility for benefits may vary based on employment status, please check with your recruiter for a comprehensive list of the benefits available for this role. Benefit programs are subject to change at the company’s discretion.

Base Pay Range (CA Only)

$85,000—$115,000 USD

WHAT TO EXPECT 

We’re on a mission to unlock the potential of space to improve life on Earth, but that’s not an easy task. It takes hard work, determination, relentless innovation, teamwork, grit, and an unwavering commitment to achieving what others often deem impossible. Our people out-think, out-work, and out-pace. We pride ourselves on having each other’s backs, checking our egos at the door, and rolling up our sleeves on all tasks big and small. We thrive under pressure, work to tight deadlines, and our focus is always on how we can deliver, rather than dwelling on the challenges that stand in the way.   

Important information:

FOR CANDIDATES SEEKING TO WORK IN US OFFICES ONLY:

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR), Rocket Lab Employees must be a U.S. citizen, lawful U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum, or be eligible to obtain the required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce, as applicable. Learn more about ITAR here.

Rocket Lab provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws. This policy applies to all terms and conditions of employment at Rocket Lab, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

Applicants requiring a reasonable accommodation for the application/interview process for a job in the United States should contact Giulia Johnson at g.biow@rocketlabusa.com.This dedicated resource is intended solely to assist job seekers with disabilities whose disability prevents them from being able to apply/interview. Only messages left for this purpose will be considered. A response to your request may take up to two business days.

FOR CANDIDATES SEEKING TO WORK IN NEW ZEALAND OFFICES ONLY:

For security reasons, background checks will be undertaken prior to any employment offers being made to an applicant.  These checks will include nationality checks as it is a requirement of this position that you be eligible to access equipment and data regulated by the United States' International Traffic in Arms Regulations. 

Under these Regulations, you may be ineligible for this role if you do not hold citizenship of Australia, Japan, New Zealand, Switzerland, the European Union, or a country that is part of NATO, or if you hold ineligible dual citizenship or nationality.  For more information on these Regulations, click here ITAR Regulations.